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Charting the Chesapeake 1590 - 1990


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Chartmaking I: Copperplates to Computers

The Copperplate Process

Map and chartmakers preferred to use copper for engraving because it was stable, yet soft enough to permit correcting. They used copperplates for map and chart reproduction for well over three hundred years, during the seventeenth, eighteenth, and nineteenth centuries. This process reproduced maps with intricate detail and tone variations.

The process involved the following:

  • The chartmaker incised the features of the chart into the surface of the smooth, polished copper plate. Using a sharp tool, he cut the lines, removing a narrow vee-shaped section from the surface. This was a painstaking, slow, and expensive procedure, made even more difficult by the fact that it had to be done as a mirror image.
  • The chartmaker applied ink to the entire surface of the copperplate, making sure the ink filled the incised design.
  • He wiped off the excess ink, leaving a small amount in the incised design and lettering.
  • Next, he placed a sheet of paper over the plate. The paper was slightly moistened to make it more flexible.
  • The chartmaker placed padding (often sheepskin) over the paper, pressing it firmly against the paper and plate so that the paper made contact with the inked incised areas. This was usually done by racking the plate, paper, and padding between metal rolls.
  • Finally, the chartmaker removed the padding and stripped away the paper which bore ink from the incised areas.


Lithography

Lithography is a printing process that was introduced in the United States from Europe during the early years of the nineteenth century. Since the process was faster than copperplate engraving the U.S. Coast Survey used lithographic printing to fill the great demand for charts at the start of the Civil War.

The process involves the following:

  • The image to be printed is rendered with an oily or waxy material on a flat surface. Early lithographers used a smooth stone for this purpose while sheet zinc or aluminum is used now. As with copperplate engraving, the chart is drawn as a mirror image.
  • The chartmaker dampened the stone, then rolled ink over its surface. The ink adhered to the image but was repelled by the dampened parts.
  • Placing a sheet of paper on the stone, the chartmaker passed the stone and paper though a press.
  • He peeled away the paper which carried the inked image.

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